How a Volvo L220G in Malaysia was reborn through the Volvo Certified Rebuild Machine Program
The L220G completed a full transformation in Malaysia through the Volvo Certified Rebuild Program
In a demonstration of cost-efficiency, sustainability, and technical expertise, a Volvo L220G wheel loader in Malaysia has completed a full transformation through the Volvo Certified Rebuild Program. This is not just a repair, it’s a restoration that brings a trusted machine back to peak performance, backed by the quality assurance of Genuine Volvo Reman parts.
The Volvo Certified Rebuild Program is designed for customers who want to extend the working life of their machines without compromising on performance or reliability. By restoring a machine to meet original factory specifications, using only Genuine Volvo CE parts, the program delivers the productivity of a new machine at a fraction of the cost.
The rebuild journey: bringing the L220G back to life
The transformation of the L220G began the way every Volvo Certified Rebuild does, with a comprehensive Volvo Care Inspection. This deep-dive assessment, carried out by experienced Volvo-certified technicians, is designed to evaluate the machine’s overall condition and determine exactly what level of refurbishment will deliver the best results for the customer. Every major system and component is checked, from the engine to the hydraulics, enabling the customer to choose from a range of rebuild options, from targeted component repairs to a full machine overhaul.
For the L220G, the decision was made to go all in. After ten years in service and over 25,000 operating hours, this heavy-duty wheel loader was still a reliable workhorse, but it was ready for a second life. The plan called for a significant rebuild, restoring every aspect of the machine to meet original Volvo CE factory specifications.
The process began with the careful disassembly of key systems. The original Volvo D13H six-cylinder turbo diesel engine was removed, cleaned, and completely rebuilt. Critical parts such as pistons, liners, turbocharger, and fuel injectors were either replaced with new Genuine Volvo components or remanufactured to as-new condition. All seals, gaskets, and filters were replaced, while the cooling system was pressure-tested to ensure optimal performance under heavy loads.
The transmission, one of the most vital components in any wheel loader, was replaced with a fully remanufactured Volvo unit. Far more than a simple repair, a remanufactured transmission is stripped down to its core, meticulously cleaned, rebuilt, and tested to ensure it performs exactly like a brand-new component. This guarantees smooth shifting, strong power delivery, and maximum reliability.
The L220G’s original transmission was replaced with a fully remanufactured unit
Restoring power, safety, and comfort
The drive shaft was disassembled, balanced, fitted with new universal joints, and realigned to prevent vibration and premature wear. The axles, wheel hubs, and brake systems were overhauled to ensure safety and control, critical for handling heavy loads in demanding quarrying and material-handling applications.
While the mechanical work was underway, the exterior received equal attention. Every panel was cleaned, repaired, and repainted, with fresh decals and resealing to protect against the elements. Inside the cab, the operator’s environment was restored to a like-new state – clean, comfortable, and ready for long shifts, with all controls and displays functioning as intended.
Finally, the rebuilt L220G underwent a rigorous pre-delivery inspection and testing phase to confirm it met Volvo CE’s exacting standards for quality and performance. Only once it had passed every check was it returned to the customer, ready to deliver many more years of productive service.
This is the essence of the Volvo Certified Rebuild Program: taking a trusted machine, extending its life, and delivering factory-level performance at a fraction of the cost of buying a new machine, all while reducing environmental impact through reuse and remanufacturing.
A machine undergoing a Volvo Certified Rebuild also comes with extended coverage. In this case, the L220G includes 3 years or 6,000 hours of powertrain coverage.
Yee Kam Hoong, Head of Aftermarket, Volvo CE Malaysia, comments:
“Central to Volvo CE’s sustainability strategy is a strong emphasis on resources, adopting a ‘reuse, reduce, remanufacture, and recycle’ methodology. The Certified Rebuild Program and our Genuine Volvo Reman parts allow customers to maximise machine life, reduce costs, and minimise environmental impact, all while maintaining the quality, reliability, and performance Volvo machines are known for.”