In south east Missouri, Volvo articulated haulers are working in the mines of the Viburnum Trend, an area well known for its rich offering of valuable mineral deposits, including zinc, copper and lead in the Midwestern state of the US.
At 64km (40 miles) long by an average of 152m (500ft) wide – and in some parts as thick as 30.5m (150ft) deep – the Viburnum Trend, commonly called the Lead Belt in south east Missouri, is one of the most significant bodies of ore in the world. Before mining operations began, the trend was estimated to contain mineral resources of a staggering 500 million tons.
The Lead Belt contains the highest concentration of galena in the world, the natural mineral form of lead sulphide. It’s classed as the most important lead ore mineral in order to make different types of metal for construction works.
Located in Midwestern America, Missouri is surrounded by eight other US states. The first mine in the state opened in 1962 and over the past 50 years, five different companies have operated 11 different mines within the Viburnum Trend. Today, this number has dropped to six, and all of the mines are now owned by a single company: The Doe Run Company.
To help the company mine its six lead quarries, Volvo Construction Equipment (Volvo CE) articulated haulers are working under and over ground to increase operational safety, productivity and efficiency across all sites.
The long haul
To recover the metals buried 1,000ft underground, Doe Run’s Southeast Missouri Mining and Milling Division (SEMO) must first haul the blasted ore to a shaft where it can be lifted to the surface for processing. From Casteel Mine in the north to Fletcher Mine in the south it is possible to drive 22 miles – although the maximum haul distance is around five miles.
The SEMO Division has been using Volvo CE for underground transportation for almost 20 years. “We started running Volvo A30 haulers to transport ore underground in the mid-1990s,” says SEMO general mine manager, Greg Sutton. “Fairly quickly, within a year or two, we moved into Volvo A35 trucks at some of the other mines. In about 1999, we got our first A40 truck.” Today, 23 out of the 45 trucks in the four large mines come from Volvo CE.
The haulers are required to transport approximately 5.5 million tons of ore every year, so it’s vital that the trucks are both robust and reliable. “Volvo Construction Equipment is a great partner for us,” says Greg. “The machines are consistently dependable, easy to maintain and have brought so many benefits in line with our main principles of safety and dedication to the environment.”
Of the 23 Volvo articulated haulers in the Viburnum Trend, 19 are A40D units. The other four are A40E FS full suspension haulers. Full suspension, an exclusive Volvo CE feature, uses electronics and nitrogen gas to help cushion the ride and level to load. “Full suspension absolutely enhances our hauling production,” says Greg. “It’s easier on the truck and the operator.”